Sonics X-Press Integrated Welder Manuel d'utilisateur télécharger pdf (Page 28)

F I N E A D J U S T M E N T S

BOOSTER SELECTION

The first step in optimizing welding conditions is to select a booster which

will provide the necessary amplitude. For parts one inch (25.4mm) in

diameter or greater, start with a moderately high amplitude booster such as

a gold. For smaller parts, start with a green booster. Determine optimum

amplitude by welding a few parts, and repeat the procedure with boosters

giving higher or lower amplitude. If there appears to be little or no difference,

use the booster giving the highest amplitude.

Seven standard boosters, color coded or engraved for ease of identification,

are available either to increase or decrease the amplitude.

PRESSURE

During the welding process, sufficient pressure should be applied to the part

so that the mating surfaces contact each other. If the pressure is too low, the

process will run inefficiently causing unnecessarily long weld time cycles,

marking of the parts or poor welding. If the pressure is too high, the horn may

stop vibrating, the part(s) might fracture, or the power supply might overload.

O-Ring Mount Rigid Mount

(standard) (optional)

Color Part No. Part No. Gain Amplitude Effect

Black BHN15TBK BHNR15BK 2.50 Increase

Silver BHN15TSI BHNR15SI 2.00 Increase

Gold BHN15GD BHNR15GD 1.50 Increase

Brown BHN15BR BHNR15BR 1.25 Increase

Green BHN15GR BHNR15GR 0 No Change

Purple BHN15PU BHNR15PU 0.75 Decrease

Blue BHN15BU BHNR15BU 0.50 Decrease

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I N S T R U C T I O N M A N U A L • M O D E L X - P R E S S

NOTE: Consult the

Applications Manual or call

our Applications Lab for

proper booster selection.

High gain boosters, such

as silver and black in

combination with high gain

horns can result in the horn

cracking or failing.

BOOSTER

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Sonics X-Press Integrated Welder Manuel d'utilisateur Page 28

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